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Malawi's Rutile Reserves Spark Global Mining Interest

Malawi's Rutile Reserves Spark Global Mining Interest
Tuesday, 23 September 2025 06:52
  • Global rutile market projected to reach $6.4 billion by 2033.
  • Fortuna Metals initiates exploration on two new Malawian projects.
  • Sovereign Metals' Kasiya project holds the world's largest unexploited rutile deposit.

The global rutile market expects to reach $6.4 billion by 2033, climbing from $4.2 billion in 2024. As historic African deposits, spanning from Sierra Leone to Kenya, face depletion, Malawi emerges as a new exploration hub for this critical titanium raw material.

Fortuna Metals on September 22, announced the completion of its initial exploration work on the Mkanda and Kampini rutile projects in Malawi. The Australian junior miner joined other investors earlier this month, drawn by the country's potential. Malawi hosts the world's largest unexploited rutile deposit.

On September 11, Fortuna announced an agreement to acquire 100% of a company holding the Mkanda and Kampini licenses. These licenses cover 658 km² at the heart of Malawi's emerging rutile province. In subsequent days, Fortuna collected 358 soil samples. These samples will be sent for analysis in South Africa, with initial results anticipated between November 2025 and January 2026. Drilling operations are also underway to confirm the presence of mineralizations. A broader drilling program will follow if results prove positive.

Fortuna searches for rutile deposits in the same region as Sovereign Metals, another Australian company developing the Kasiya project. In 2021, Sovereign published Kasiya's first resource estimate, now valued at 1.8 billion tonnes grading 1% rutile. This establishes it as the world's largest rutile deposit. This potential convinced Rio Tinto, which invested in the company in 2023. Rio Tinto has since become its largest shareholder, holding a 19.9% interest.

Rutile, the purest form of titanium dioxide, holds a strategic position in global industrial supply chains. Unlike ilmenite, which requires extensive processing, industries can use rutile almost directly to produce titanium. This metal, as strong as steel but 45% lighter, is highly valued in aerospace, defense, automotive, and medical devices. Its oxide form also finds use in pigment manufacturing, particularly for paints and papers.

However, the global supply of natural rutile faces a decline. Deposits like Sierra Rutile in Sierra Leone and Kwale in Kenya are progressively depleting. According to IMARC Group, the rutile market, valued at $4.2 billion in 2024, expects to reach $6.4 billion by 2033. Growing demand from renewable energy, medical implants, automotive, and aerospace sectors drives this expansion.

The United States Geological Survey reports China as the primary producer and consumer of titanium minerals. China alone accounts for nearly one-third of global ilmenite production. In Africa, rutile is produced in Sierra Leone, Kenya, Mozambique, Madagascar, and South Africa. Malawi aims to join these producing nations with Kasiya. The Kasiya project's development would require an initial investment of $665 million. A January 2025 pre-feasibility study indicates the mine could deliver 246,000 tonnes of rutile annually over a 25-year lifespan.

This article was initially published in French by Emiliano Tossou

Adapted in English by Ange Jason Quenul

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